Traditional Decaffeination Process
Decaffed.Coffee is your go-to haven for delicious, and (yes!) even better coffee than its caffeinated alter ego. Let's roast stereotypes!
You've bean decaffed!
Decaffed.Coffee is your go-to haven for delicious, and (yes!) even better coffee than its caffeinated alter ego. Let's roast stereotypes!
When you see the word "methylene chloride", it doesn’t exactly scream "delicious coffee."
But here’s the thing: the Methylene Chloride (MC) Process has been around for decades, and it’s still widely used for one big reason: flavor.
Let's briefly discuss how it works, what it means for you as a coffee drinker, and how to spot it in the wild.
Methylene chloride (MC) is a selective solvent used to extract caffeine from green coffee beans. It’s part of the solvent-based decaf family and often referred to as:
MC Process
Direct Solvent Method
European Method
KVW (Karl Werner Verhoef) Process (indirect variation)
The process is regulated, safe when done properly, and prized for its ability to retain flavor integrity.
There are two versions of the method: direct and indirect. Here’s a simplified breakdown:
Steam Pre-Treatment
Green beans are steamed to open their pores.
Solvent Bath
Beans are soaked in a solution of methylene chloride, which selectively binds with caffeine.
Rinse and Steam
The solvent is drained. Beans are steamed again to remove any remaining traces.
Dry and Ship
The beans are dried and sent for roasting.
Water Extraction
Beans are soaked in hot water to extract caffeine and flavor compounds.
MC in the Water
Methylene chloride is added to the water to pull out the caffeine — but it never touches the beans directly.
Reintroduction of Flavor
The water, now caffeine-free, is returned to the beans to reabsorb the flavor compounds.
This method is similar in spirit to Swiss Water, but with a chemical step added in the middle.
Bold flavor retention: arguably better than any other method in preserving original cup character
Affordability: lower-cost decaf options often use this process
Safe usage: final beans have trace levels far below FDA safety limits, and MC evaporates during roasting
If you want your decaf to taste like the original, the MC method often delivers.
The Methylene Chloride process is widespread and often unlabeled. You’ll commonly find it in:
Mass-market and value-priced decaf brands
Some specialty coffees that don’t advertise their decaf method
Colombian decaf offerings (especially when unspecified)
If the packaging doesn’t mention Swiss Water, CO₂, or Sugarcane… chances are, it’s this one.
It’s not usually labeled clearly, but some hints include:
Terms like “European Method” or “Direct Solvent Decaf”
Lower-cost offerings with no process info
Traditional roasters who don’t focus on marketing processing methods
Pro tip: ask the roaster directly. Many will tell you if you inquire.
Methylene chloride decafs are known for:
Full flavor clarity
Balanced body and aroma
Tasting very similar to the caffeinated version
Best for: filter, espresso, and cold brew lovers who want decaf that doesn’t taste like decaf.
Explore your options with these related process guides:
MC is the most traditional and widely available, but not the only path to a great decaf.
Is methylene chloride safe in coffee?
Yes. The FDA allows up to 10 ppm, but decaf coffee typically contains less than 0.1 ppm after roasting.
Why isn’t it labeled more often?
Mainly due to negative perception. It’s legal and safe, but not a selling point.
Does it affect flavor?
Only minimally. In fact, it’s considered one of the best at maintaining the original flavor profile.
Is it banned in some places?
Not in food use. While methylene chloride is restricted in other industries (like paint removal), it’s still approved for decaf coffee in the U.S. and EU.